From previous research that has been completed, having a more in-depth knowledge and understanding of the ukulele and it's properties is essential for this next process to be completed. It will allow construction to be organised and flow smoothly.
Concept Designs
Figure 12: Headstock CAD
elements included in HEAD STOCK solution generation
Solution 1:
After researching possible materials to use, the below sketches show possible ideas which could benefit both a strong tenor ukulele acoustic and gain the high visual appearance that would be produced by an existing ukulele manufacturer.
After researching possible materials to use, the below sketches show possible ideas which could benefit both a strong tenor ukulele acoustic and gain the high visual appearance that would be produced by an existing ukulele manufacturer.
Figure 13: Freehand Sketch
After collaborating on the different possibilities, the chosen solution is as follows:
Figure 14: Freehand Sketch
The above sketch, shows the intended timbers which will be used in the construction of the wooden ukulele. For this section, the main focus is based upon the headstock. The head will incorporate two pieces of Blackwood which will sandwich a Walnut centre. All timbers will be inlayed on top of each other via the aid of an adhesive such as PVA.
Solution 2:
After working through different degrees of slope for the wedge joint, it was clearly evident that the shallower the slope the easier the joint will be to manage. From the following images, one is able to see the struggle between high and low slopes.
After working through different degrees of slope for the wedge joint, it was clearly evident that the shallower the slope the easier the joint will be to manage. From the following images, one is able to see the struggle between high and low slopes.
Figure 14: Freehand Sketch
The use of the table saw produced the best result. Cutting on the table saw, an angled jig was used to clamp the headstock to, as it allowed an easier and safer cut through the timber.
Solution 3:
The placement of the tune peg holes was already decided upon within the sketching stage of planning. But to fully allow the tuning pegs to move freely and comfortably, both a 4mm diameter and 9mm diameter holes were used. The 4mm hole was used for the main column to travel through. Whereas the 9mm diameter drill hole was used to create seamless movement for the tuning pegs.
The placement of the tune peg holes was already decided upon within the sketching stage of planning. But to fully allow the tuning pegs to move freely and comfortably, both a 4mm diameter and 9mm diameter holes were used. The 4mm hole was used for the main column to travel through. Whereas the 9mm diameter drill hole was used to create seamless movement for the tuning pegs.
Image: Stencil for Headstock
Headstock Operation sheets
Figure 15: Head Operation Sheet
Review all solutions for the neck of the ukulele by clicking on this button below